Manufacturing process of kneading machine

The key components of the kneading machine include the engine cylinder block, cylinder head, mixing blade, base, driver system software, electrical system, etc. All production and manufacturing nodes are produced and processed according to the engineering drawings and customer specific requirements. The welded parts are released from stress, and the support points are milled on the standard plan by CNC lathe, which is meticulous. Below are detailed introductions to each component and key processing technology Engine cylinder block - The engine cylinder block is composed of a W-shaped pot body with a jacket and upper and lower support point baffles. The wear-resistant lining plate of the pot body is laser cut and produced from stainless steel plate and welded on the mold; The baffle is made of cold-rolled steel plates laser cut and welded according to engineering drawings. Two crossing holes for the mixing paddle and extruder screw are arranged on top to ensure stable rotation of the mixing paddle and extruder screw. People choose integrated boring production processing, which first connects the baffle and the pot body according to the screw and makes positioning pins. Based on the W-bottom arc and vertical plane as reference points, the crossing holes and seat bearing holes on the baffle are drilled in one go according to the engineering drawings, ensuring the flatness and coaxiality of the two paddles and promoting stable operation of the machine equipment. The cylinder head - the cylinder head is made of stainless steel plate and stainless steel square steel and welded into an arc shape, and the outer frame is machined with a milling machine to produce a plan and embedded strip groove. Various types of sockets are produced and processed on the surface of the cover according to customer specifications, The standard mixing paddle has been created for the sealing of the engine cylinder block. The mixing paddle is a key prefabricated component of the kneading machine, which is produced by the manufacturer through calculation and sent to the steel rolling mill to be cast into ZG35 using 45 # steel. After two rounds of milling production and processing, the base is wrapped in stainless steel plate and made of standard round steel or I-shaped steel. The base is generally welded with steel prefabricated components below the key support points of the kneading machine to ensure the reliability of the shell. The base is welded on a specially designed service platform to ensure the flatness of the base and promote the excellent and stable operation of the equipment. The driver system software of the kneading machine driver includes rolling bearings and synchronous transmission gears. The gearbox and motor, as well as the pot body that has undergone overall boring production and processing, are assembled on the assembly line, The transmission ratio of supporting facilities is based on the gear sleeve connecting the output end of the gearbox. The motor and gearbox are connected by a belt pulley conductive soft connection, which can maintain the motor and gearbox very well. The key to the driver is the quality of the purchased parts and the coaxiality of the assembly line. Therefore, using an imported gearbox and motor is the key to ensuring the safe operation of the kneading machine. In addition, the coaxiality of the gearbox output end and the mixing shaft input end needs to be calibrated during the assembly line, so that the kneading machine can operate smoothly, reduce noise, and increase the service life of the electrical system - the electrical system is like the human brain of the kneading machine. All positions of the kneading machine are maintained according to the electrical system, including heating control, mixing blade rotation, feeding, etc. The opening and closing of cylinder heads is crucial for the electrical system manufacturing industry, Solid quality electrochemical products with effective circuit principles and safe power supply circuits should be used to maintain the motor and ensure stable operation of the kneading machine in a high resilience natural environment